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  • Power Control Reappointed NoE CPC Specialist Estates Engineering & Maintenance Services (Hard FM) Framework

    NoE CPC Awarded Supplier 2024-2028 logo

    Power Control is thrilled to announce our reappointment to the North of England Commercial Procurement Collaborative (NoE CPC) Specialist Estates Engineering & Maintenance Services (Hard FM) Framework. This marks the second consecutive time we have been awarded a place within Lot 13 – Standby Power (UPS and Generators) on this prestigious framework, which runs on a four-year cycle.

    The selection process for this framework is rigorous and highly competitive. Companies must first complete mandatory questions to verify their credentials, followed by a series of technical capability assessments. These include demonstrating excellence in customer care, adherence to service standards, commitment to fighting climate change, and prioritising wellbeing. Additionally, companies must submit a detailed pricing structure for basic engineering costs. The NoE CPC’s internal evaluation team then assesses all submissions to identify those that offer the best value and possess the requisite knowledge and expertise to serve the NHS.

    Our reappointment to the framework is a testament to our proven track record and expertise in providing specialised UPS (Uninterruptible Power Supply) services. As the only UPS-specific company on the framework, we offer a unique and indispensable service to public sector clients.

    Being pre-approved on the framework means that our company is immediately ready to respond to emergency works from the initial contact, bypassing the often lengthy and complex system setup process. This is particularly beneficial for customers in urgent need of our services.

    For customers and prospects within the framework, this reappointment offers significant advantages. They can make direct awards to pre-approved suppliers, thereby avoiding the extensive and costly tender process. This pre-approval provides customers with peace of mind, knowing that all listed suppliers have been thoroughly vetted and are capable of delivering the required services.

    Customers seeking to ensure that suppliers meet their specific standards can opt to conduct bespoke competitions. These involve additional questionnaires and exacting requirements tailored to their unique needs, allowing them to select the supplier that best fits their project specifications.

    Over the years, Power Control has successfully collaborated with numerous public sector organisations through various frameworks. Our continued presence on the NoE CPC framework reaffirms our commitment to excellence and our capability to support the public sector with high-quality, reliable engineering and maintenance services.

     

    Allan Jackson, Healthcare Manager at Power Control commented;

    "We are proud to be reappointed to the North of England Commercial Procurement Collaborative (NoE CPC) Specialist Estates Engineering & Maintenance Services (Hard FM) Framework for the second consecutive time. This recognition underscores our commitment to providing top-notch UPS services to the public sector, ensuring reliable and efficient solutions for our healthcare partners.

    In addition to this, we hold an IHEEM company affiliation and are on the SBS Hard Facilities Framework Agreement, making our services easily accessible to the NHS and public sector.

    We are very proud of the status we have achieved in the industry and take pride in the quality of service we deliver.

    With its headquarters in Sheffield, Power Control operates all over the country and has been delivering life safety systems and clinical power solutions for 30 years. The company has vast experience across the entire healthcare market and understands the stringent regulations and operating recommendations required for UPS (Uninterruptible Power Supply), Medical IT, batteries, and switchgear."

    Our range of equipment complies with HTM 06-01 (Health and Safety Memorandum), British Standards BS7671, BS6290-4 and IEC60601 (International Electrotechnical Commission).

    Please contact us to arrange a free site survey or for more information at [email protected], 01246 431 431

     

    Power Control Reappointed NoE CPC Specialist Estates Engineering & Maintenance Services (Hard FM) Framework
  • Maintaining power continuity for the NHS Trust

    The NHS celebrated turning 73 on Monday 5th July, with numerous landmarks up and down the UK lighting up blue ahead of the anniversary to show their support. The momentous day was an opportunity to celebrate all its achievements as well as reflect upon an extremely challenging year.

    The challenges placed an unparalleled reliance on NHS services and with that comes a greater emphasis on the need for a dependable and consistent supply of power. Equipment failure due to a loss of power is not tolerated in such a critical environment where it could jeopardise patient and staff safety.

    Helping the industry meet its power protection responsibilities is leading UPS (Uninterruptible Power Supply) solutions provider Power Control Ltd. Power Control has worked with the NHS for nearly three decades in supplying, installing, commissioning and maintaining tertiary power systems.

    During this time, Power Control has been granted approved supplier status and features on the NHS SBS (Hard Facilities Agreement) and NoE CPC (North of England Commercial Procurement Collaborative). To feature on this list, Power Control underwent a rigorous set of quality and commercial assessments to ensure its products and services were fit for purpose for the NHS.

    As a Multivendor maintenance provider, Power Control has been awarded a maintenance contract with United Lincolnshire Hospitals NHS Trust, which runs  Pilgrim Hospital, Boston, Lincoln County Hospital and Grantham and District Hospital. The NHS Trust wanted a provider that could offer an encompassing service which included the maintenance of 13 UPS systems of 5 different manufacturers, 27 IPS (Isolated Power Supply) systems and 5 generators across their sites.

    Power Control’s National Contracts Manager, Sam Rea, commented: “In an industry where critical power equipment failure could result in serious life-threatening consequences, ensuring the secondary and tertiary power supply systems are on a regular maintenance schedule is paramount”.

    “A regular and thorough maintenance schedule plays a vital role in ensuring critical power systems will work when they’re really needed. Our maintenance contacts can be tailored to suit the exact needs of the site and to accommodate all budgetary requirements. For this site, Power Control provides 24/7/365 emergency call outs with a 4 hour SLA. This is in addition to 24/7 telephone technical support for all contracted equipment, a dedicated account manager with over 10 years experience and experienced maintenance engineers to advise of potential recommendations following a service visit, plus a range of other aspects.

    “Following a routine maintenance visit, Power Control’s engineers noticed the urgent requirement to replace some UPS batteries to ensure power continuity. This was booked in and undertaken quickly with no interruption to power.”

    All of Power Control’s engineers are provided with factory training and are backed by a company that has almost 30 years of experience in providing maintenance and servicing for emergency power solutions. The nationwide engineers are available to provide immediate assistance 24/7 and work across all industry sectors.

    For more information about UPS solutions, Power Control supplies, or maintenance contracts, please contact 01246431431 or to find out more about Power Control’s other emergency backup products and services, please visit www.powercontrol.co.uk

    Maintaining power continuity for the NHS Trust
  • The Power to Vaccinate: UPS Solutions for Vaccine Refrigerators

    A medical refrigerator is a specialised type of refrigerator designed to store medical supplies, including vaccines and other temperature-sensitive medications, at a specific temperature range. This is necessary to ensure the safety and efficacy of the stored medication. Medical refrigerators may also be referred to as vaccine refrigerators or pharmacy refrigerators and are typically used in hospitals, clinics, and other healthcare facilities, as well as in laboratories and research centres.

     

    UPS systems for vaccine refrigerators are critical components in the storage and transportation of vaccines. These systems ensure that the vaccines are kept at the correct temperature, which is crucial for their efficacy. This article will discuss the importance of UPS systems for vaccine refrigerators, the different types of systems available, and the key factors to consider when selecting the right UPS system for your needs.

     

    The Cold Chain, The NHS and Wasted Vaccinations

    The “cold chain” refers to the process of maintaining the cold temperature of vaccines from the time of manufacture to the point of administration. This includes storage and transportation. The cold chain is essential to ensuring the efficacy and safety of vaccines, as they are highly sensitive to temperature changes. A break in the cold chain can result in spoiled or ineffective vaccines, rendering them useless.

     

    Wasting vaccines can have significant consequences for the NHS and the patients it serves. Not only does it slow down the immunisation of people against preventable diseases, but it also leads to financial losses for the NHS. Wasted vaccines represent a significant investment of public funds.

     

    In order to reduce the wastage of vaccines, the NHS ‘Green Book’ was developed which provides guidance for the NHS on the safe and effective use of vaccines. It includes recommendations on the storage, handling, and administration of vaccines, as well as referencing the cold chain and the importance of maintaining the correct temperature of vaccines.

     

    One of the key recommendations in the NHS Green Book is the need for a reliable power supply system to ensure that vaccines can still be accessed during a power outage. Without a UPS provision in place, during a power outage, the refrigerator cannot be opened. Keeping the door closed, the fridge should hold the temperature for up to 4 hours. If an outage lasts longer than 4 hours the vaccines will be wasted.

     

    UPS systems for vaccine refrigerators play a crucial role in maintaining the integrity of the cold chain. They ensure the vaccines are kept at the correct temperature, even during power outages, surges, or other electrical disturbances. The refrigeration system remains operational, keeping the vaccines at the appropriate temperature even when no mains power exists. Using a UPS system will also minimise waste and ensure that the vaccines are safe and effective.

     

    Type of UPS systems for Vaccine Refrigerators

    There are several different types of UPS systems for vaccine refrigerators, each with their own set of features and benefits. The most common types of system include:

     

    Offline UPS: An offline UPS system provides basic protection against power outages and surges. It is the most cost-effective option, but it does not provide as much protection as other types of systems.

     

    Line interactive UPS: A line interactive UPS system provides a high level of protection than an offline UPS. It used a voltage regulator to stabilise the voltage and provide protection against power outages and surges.

     

    Online double conversion UPS: An online UPS system provides the highest level of protection against power outages and surges. It uses double conversion to provide a clean and stable power supply to the refrigeration system.

     

    The CertaUPS range of UPS systems from Power Control is a popular choice for backing up vaccine refrigerators. Available as line interactive or online double conversion and starting at 800VA, the range is ideal for supporting all sizes of vaccine fridges and budgets. Their high efficiency, small footprint and expandable design also contribute to their appeal in the sector.

     

    Key Factors to Consider When Selecting a UPS System

    Whether it’s simply backing up the contact alarm and acting as an alert to the practice owner or backing up the vaccine fridge, providing 8-10+ hours of autonomy, there are a number of considerations to be made before the correct UPS can be determined.

     

    • Power capacity: The UPS should be capable of providing enough power to keep the refrigerator running during the expected power outage. It should handle the refrigerator’s power consumption and be compatible with the voltage requirements.

     

    • Runtime: The runtime of the UPS system should be sufficient to provide power for the duration of a power outage. The runtime required will depend on the outage's duration and the vaccine refrigerator's size.

     

    • Temperature settings: Medical refrigerators are typically set to a specific temperature range to ensure that the stored items are kept at safe temperatures. The UPS should be able to maintain this temperature range during a power outage.

     

    • Surge protection: Medical refrigerators are sensitive equipment and should be protected from power surges and voltage spikes. The UP should have built-in surge protection to protect the refrigerator from damage.

     

    • Alarm and monitoring: Medical refrigerators should have alarms and monitoring systems that can alert the user if the temperature inside the fridge rises above safe levels. The UPS should be able to integrate with these alarms and monitoring systems.

     

    • Battery replacement: The UPS batteries will degrade over time and will need to be replaced. The UPS should be designed for easy battery replacement to minimise downtime and ensure continuity of power.

     

    • Size and weight: The size and weight of the UPS system should be appropriate for the space in which it will be installed.

     

    • Budget: The price of the UPS system should be reasonable and within your budget.

     

    Next Steps

    UPS systems for vaccine refrigerators are critical components in the storage and transportation of vaccines. They ensure that the vaccines are kept at the correct temperature, which is crucial for their efficacy. When selecting a UPS system, it is important to consider the power capacity, run time, battery life, size and weight, and price. An online double conversion UPS system provides the highest level of protection against power outages and surges and is considered the best option for vaccine refrigerators.

     

    It is highly recommended to work with a UPS professional and the manufacturer of the refrigerator to determine the specific requirements and ensure the UPS will meet all specifications and regulations. For more information, please visit powercontrol.co.uk, email [email protected] or call the office on 01246 431431

     

    The Power to Vaccinate: UPS Solutions for Vaccine Refrigerators
  • Why install a UPS on a pharmacy refrigerator?

    With three Covid-19 vaccinations currently approved in the UK and another two on their way to being signed off as safe to use, attention is once again being centred around the sustainability of the vaccination cold chain.

    Why is a UPS required for a pharmacy refrigerator?

    UPS (uninterruptible power supply) availability extends beyond the typical applications commonly associated with requiring backup power. Unlike applications where a sudden power failure causes data loss or other operational issues, power loss to pharmacy refrigerators or laboratory freezers prevents medical personnel from being able to open the fridge and retrieve vaccinations. Provided the door is unopened, in the event of power loss, a typical medicine fridge will maintain the internal temperature for up to 4 hours.

    The recent news of a Coronavirus vaccine breakthrough has brought pharmaceutical refrigerators into the public eye. Mainly highlighting the fact that vaccines, diluents, immunoglobulins and other medicines have precise temperature requirements, most of which must be kept between 2 and 8 degrees Celsius (35.6F to 46.4F). If the temperature rises above 8 degrees Celsius then according to the NHS Green Book, the ‘cold chain’ has been broken and the contents of the fridge must be rendered as damaged and destroyed.

    Medicines and vaccinations stored in laboratory freezers have a lower tolerance to temperature fluctuation and depending on the vaccine should be kept between –15 and –50 degrees Celsius (5 to –58F). Unlike other frozen vaccines, the first Covid-19 vaccine must be kept at -70 degrees Celsius (-94F), must not be removed from that temperature more than four times and once thawed will only last five days before it deteriorates and denatures.

    To maintain the proper temperature ranges, the freezer and refrigerator units must be in good working condition and they must have power at all times.

    Aside from the Covid-19 vaccinations, which are upwards of £800 million with the two front runners, the cost of routine vaccinations administered by local GPs is in the hundreds of £millions a year.

    “After receiving a delivery, we usually have up to £50,000 worth of vaccines being stored in our medical fridge. The worry of anything happening to these vaccines and potentially having to destroy them all often gives our staff sleepless nights.” – this was said by a practice manager during a preliminary site visit.

    Having vaccinations destroyed due to a power outage is costly and those who need urgent access to a vaccine may have to wait longer.

    What does the UPS backup?

    There are strict guidelines surrounding the storage of vaccinations which means a medical fridge outage may not only be a costly inconvenience, but it could also breach regulations. The CDC (Centres for Disease Control and Prevention) further highlights the minimum requirement for providing adequate refrigerator conditions:

    Steps have been taken to reduce the probability of accidental interruption of the electricity supply”

    Switchless sockets and clear labelling are methods typically adopted to achieve the above statement. Whilst this will reduce the probability of human error, if there is a sudden loss of power due to a mains power failure, a switchless socket will not provide an additional source of power to the fridge.

    With a UPS system (uninterruptible powers supply) installed, during a mains power failure, the UPS will switch the load over to its batteries keeping a continuous supply of power to the refrigerator and will also protect the equipment from power surges and spikes which could cause thousands of pounds in damage.

    Additionally, most laboratory or pharmacy refrigerators and freezers have alarm contacts alerting to the fact that the power has failed, ironically a power failure alarm requires power and will have to be operated on a secondary supply, such as a UPS, due to the mains system being rendered inactive during the outage.

    Which UPS most suitable for a pharmacy refrigerator?

    Whilst the words ‘UPS system’ often evokes thoughts of large multi megawatt power systems with strings of batteries, they are also available as compact and self-contained single phase units, and power availability depends on what is trying to be achieved and the available budget:

    1. Backing up the contact alarm and acting as an alert to the practice owner

    The most budget friendly option, a small UPS will provide enough autonomy to power the alarm contact on the pharmacy refrigerator. This gives the practice owner time to implement a contingency plan and ensures the staff know to keep the door closed until mains power is restored. Additionally, the UPS’ own monitoring software provides a mobile alert when the mains power fails ensuring the situation is not missed outside of opening hours.

    1. Backing up the pharmacy fridge, providing 8-10+ hours of autonomy

    Although a more expensive option, backing up the pharmacy fridge with a UPS means vaccines can still be accessed throughout the power cut, which could last hours. It gives peace of mind that if the failure extends beyond the length of time that a fridge can stay cold for without power, the vaccines will not need to be destroyed, saving the practice thousands.

    Although the above are the two most common solutions, there are a number of different solutions available to suit all sizes and environments. These compact UPS systems start at 800VA and are available with additional battery boxes. For larger sites with multiple medical applications, three phase UPS systems can be installed alongside single phase units.

    Recommended UPS Sytems

    Power Control offers a range of single phase uninterruptible power supplies suitable for all types and sizes of pharmacy refrigerators. The most common of which are the C60 or C200 for alarm contacts, and C400 or C550 for medical fridges. For more information, please visit www.powercontrol.co.uk, email  [email protected] or call the office on 01246 431431

    Why install a UPS on a pharmacy refrigerator?
  • 5 reasons why UPS maintenance is important

    A UPS, like all electronic and electrical equipment, needs sufficient maintenance in line with the manufacturer’s guidelines to ensure optimal reliability. However, a UPS located in harsh environmental conditions can fail even if it is well-maintained.

    With businesses becoming ever more reliant on their power supplies, a power failure is an unmitigated disaster, not only because of the inconvenience but also the potentially great loss of time and money. A UPS maintenance programme provides greater peace of mind that a UPS will protect the equipment that it is required for.

    1 Preventing Failure-Induced Downtime

    Whether a bank of computers in an office or machinery in a production line, a loss of power to a business’ critical infrastructure can result in thousands of pounds worth of downtime. If the UPS systems go offline or fail to switch over, they could compromise the equipment they have been installed to protect. Maintaining the UPS will help to alleviate the risk of this happening.

    2 Preventing A Loss of Data

    Extremely sensitive loads such as personal and confidential data held at data centres and records bureaus are subject to damaging lags or sags in a power supply. Regular maintenance will help to ensure that the UPS continues to provide instant power and that an instantaneous switchover from mains to UPS is achieved.

    3 Ensure Optimum UPS Efficiency

    To ensure maximum efficiency of a UPS over its lifespan, the capacitors within the UPS need to be maintained at the manufacturer’s recommended ambient temperature, humidity and cleanliness. Keeping the UPS in a dry, tidy, clean and well-lit area as well as checking that all alarms and indicators are recorded, logged and reported correctly will help to optimise its efficiency.

    A carefully structured maintenance programme would include servicing to all the UPS installation’s major parts; the UPS itself, the battery and generator if present. During a maintenance visit, a full inspection of the UPS’s critical instruments should be carried out and checked for correct operation. Meter readings should also be checked, recorded and verified for accuracy and local and remote monitoring panel, communications channels and indicator lamps should be checked for correct status indication.

    The environment surrounding the UPS should then be evaluated, removing any obstructions or debris from around the UPS, and checking for optimum operating temperature with a good air circulation while changing any air filters as required.

    During a maintenance visit, the degradation of any critical component should be identified, allowing the repair or replacement of broken parts to be carried out before failure occurs.

    4 Optimise Battery Health

    When Valve Regulated Lead Acid batteries (VRLA) are used in a UPS system they operate in ‘float mode’. In float mode, the batteries continuously trickle charge to ensure they maintain full charge. When the UPS requires the battery backup power in either frequent short or infrequent long cycles this results in the discharge of the batteries. Many deep discharges of a battery will shorten their life expectancy. They are designed as a standby battery, cycling them multiple times will weaken them.

    It is recommended that batteries are inspected every 6-12 months to allow accurate prediction of the end of the battery’s working life. The inspection should include impedance and load testing to give a full report on the health of the batteries inside the UPS.

    Battery impedance testing measures the resistance generated by a battery in an electrical circuit and is the most convenient and easy way to test the health of a UPS battery. This prevents any serious complications and ensures faults are rectified before they become a potential danger.

    5 Conduct Emergency Repairs

    No matter how well maintained the UPS equipment is, unforeseen failures may occasionally occur, which is why it is vital that an emergency-call out service is available. There are often different levels of emergency cover available at varying prices to suit all levels of cover and cost. 24/7/365 telephone support is often available, while a guaranteed time within which a service engineer arrives on site following a call-out can be negotiated. Similarly, levels of stock holding can be discussed and negotiated.

    The critical nature of UPS systems means that they need to be serviced regularly to ensure that the internal workings of the units and their batteries are functioning correctly. A carefully structured UPS maintenance programme can safeguard your business against faults and expensive ad hoc repairs, whilst maximising the working life of the UPS.

    For more information on our comprehensive maintenance plans email [email protected] or call 01246 431431. Alternatively, visit our UPS maintenance page

    5 reasons why UPS maintenance is important
  • Power transmission problems and solutions

     Electrical power transmission involves the bulk movement of delivering generated electricity from a generation site (1), typically a power plant or renewable sources, across transmission lines (3) to the distribution grid (5) located in populated areas. 

    Along the way, step up (2) and step down (4) transformers control the flow of electricity by increasing or decreasing the kV. When generated, electricity will be between 11kV and 33kV. At the transmission stage, it is stepped up to anywhere between 100kV and 700kV, depending on the distance it is required to travel. The electricity is then stepped back down in the distribution stage (5) to meet demand from primary and secondary consumers. 

     

    Meeting consumer demand is a delicate balancing act with potential problems occurring at any stage of the process. Understanding the causes of power problems and where they typically occur leads to a better understanding of how to protect your business against them. 

     

    Electricity is generated in two main ways, from non-renewable sources whereby fuel is burnt to generate energy and from renewable sources such as wind and solar. At this point in energy transmission, a brownout is a major cause for concern. This may be a result of infrastructure malfunction or load shifting. Brownouts tend to be caused by increased demand for power or extreme weather conditions putting additional strain on the network.

     

    On the 9th of August 2019, two UK power stations tripped within two minutes of each other. The loss of generation on this occasion caused the system frequency to drop below 49Hz and as a result, the network had to disconnect some recipients to meet the demand with the available capacity. 

     

    Frequency forms one of the foundations of Great Britain’s power system and every generator connected to the high voltage transmission system is synchronised to one another. Just a 1% deviation risks damaging equipment and infrastructure if it persists. As proved 2 years ago, a 2% deviation from 50Hz is enough to bring down power in entire areas. 

     

    One of the more common causes of power failure is severe weather. Strong winds, heavy rain, floods, lightning and ice can all damage power generation, transmission and distribution equipment. Power spikes and surges occur when lighting strikes transmission lines causing a burst of energy to be superimposed onto the normal mains power supply.  

     

    Although the equipment was designed to withstand most weather conditions, global warming has increased the frequency of extreme conditions. A warmer climate may reduce the efficiency of power production for many existing fossil fuels and nuclear power plants because these plants use water for cooling. Colder water means a more efficient generator. In addition, changes in the frequency and severity of storms and other extreme events may also damage energy infrastructure, resulting in energy shortages.

     

    Lightning storms can also cause trees to come down, taking transmission lines down with them. Tree branches contacting power lines and wildlife can also cause a failure of power transmission.  

     

    Any problems occurring at the generation stage has a knock-on effect on the rest of the power system and can result in business downtime, damage to critical equipment or in some circumstances such as in hospitals, put patient and staff safety at risk.  

     

    The Impact of Smart Technologies on the Grid

    Modern technology is also putting greater strain on the grid. The number of people now driving Electric Vehicles (EVs) for example is on the rise. This could cause a real-time imbalance between generation and load, especially at peak charging times such as when commuters head home after work between 6pm and 8pm. 

     

    There is also the added risk from those choosing to use third parties to manage their vehicle charging. With charge point operators changing the charging rates of too many EVs at once, the electricity system may be left unable to respond leading to a loss of supply. 

     

    Without a properly managed smart charging system for the rapidly growing, power thirsty EV fleet, power generation could fail.

     

    UPS Systems and Generators

    Being prepared for any power disturbances will ensure business continuity and workplace safety. Due to their input voltage window, Uninterruptible Power Supplies (UPS) can handle the reduction in voltage. When the mains voltage drops too far, the UPS batteries take over without any disturbance to the load. 

     

    The same applies for when the voltage surges, a UPS transfers the load to batteries and won’t so as not to pass the surge onto the load. Depending on the severity, the UPS may sacrifice itself, absorbing the spike/surge to protect equipment such as servers from frying, ensure there is no data loss and protect against memory loss.   

     

    UPS also provide instantaneous power in the event of a complete power failure/blackout, ensuring there is no drop in supply to business equipment.  

     

    With additional strain expected to be placed on the mains power grid as global warming continues to change weather patterns and as the country changes to greener energy alternatives, it is becoming more important than ever to protect businesses from power problems. Contact Power Control for a free site survey.

    Power transmission problems and solutions
  • 5 reasons why now is a good time to upgrade or replace your UPS system

    When chancellor Jeremy Hunt released his autumn statement on the 17th of November 2022, he told the nation to expect an economic decline of 1.4 per cent in 2023 and the dreaded R word was floated.  

    This is another blow to UK businesses after warnings of scheduled blackouts during January and February to ration energy was proposed earlier in the year. It is possible that premises may see power being cut for as little as three hours a day but may also experience up to a 24 hour total shutdown.  

    The first barrier against outages for premises is the critical power infrastructure and more specifically its uninterruptible power supply (UPS). Many will be relying on an already installed solution but consideration needs to be given as to just how old this solution is. An ageing UPS or one that is no longer sized to meet the demand may give a false sense of security and be unreliable. 

    With a recession looming and premises being faced with multiple blackouts, its understandable that business owners, facility managers and estate managers may feel as though they are in a damned-if-you-do and damned-if-you-dont situation. 

    On the one hand, postponing the upgrade or replacement of existing UPS will delay Capital Expenditure (CAPEX), however, this runs the risk of encountering high maintenance costs and sudden UPS failure. 

    The recent global supply chain problems are also adding to ‘the perfect storm’. Material shortages, parts, and batteries are all on longer lead times than previously. These lead times may result in repair or replacement works taking longer than expected leaving sites vulnerable to unplanned downtime.  

    Ever heard the saying prevention is better than cure? The same applies to critical power infrastructures.  

    The cost of business downtime, equipment damage and lost revenue far outweighs the cost of replacing a legacy UPS system now. 

     

    1. Reduce OPEX (Operational Expenditure)  

    While maintaining UPS systems will prolong their lifespan and keep them working at their optimum, all electro-mechanical systems have parts that eventually ware down.  

    As UPS systems age, their OPEX increases. This is due to increased maintenance costs with the need for replacement parts, shorter maintenance intervals and a higher frequency of adhoc repairs to systems that are no longer under warranty.  

     

    2. Legacy parts becoming harder to source 

    Manufacturers will only produce replacement parts for a discontinued UPS for a certain amount of time after the UPS is no longer available. The availability varies between manufacturers but throw into the mix the supply chain disruption currently faced by the UK and finding legacy parts may be even more difficult.  

    If a part suddenly fails and a replacement cannot be sourced, the premises may be without protection until a new unit can be installed. It is better to upgrade a system before this becomes a possibility.

      

    3. Achieve higher efficiencies  

    Efficiency is high on the agenda for many and with the price of energy continuing to soar, the operating efficiency of an older UPS system will be causing an impact on the companys utility bills.  

    Upgrading an old UPS that may be operating at 90% efficiency to a modern one operating at 95% efficiency could give an annual saving of over £10,000. Over the average lifespan of a UPS, the savings would add up to over £100,000.  

    Many older UPS systems operate at less than 90% efficiency and some modern UPS achieve over 95% efficiency so the savings made would be even greater. 

     

    4. Save on space  

    As with a lot of modern technology, UPS systems are becoming smaller and lighter. Replacing an old UPS may help to free up some space within the premises. 

     

    5. Premises expansion 

    Typically, premises will expand from when a UPS solution was installed on day one. Unless this was considered at the time of installation and a flexible modular UPS was purchased with space to grow, it is recommended that the site is re-assessed to determine whether the current UPS size is still suitable.  

    Upgrading to a larger power monolithic solution may be needed or if a premises plans to expand again in the future, a modular solution may want to be considered.  

    Whatever the reason is for considering replacing or upgrading a UPS system, Power Control recommends a free health check is carried out on existing equipment. This will determine the state of the existing infrastructure and enable the experienced engineer to make recommendations on what action to take. As part of the health check, the environment in which the UPS is will also be assessed to ensure it is conducive to a healthy uninterruptible power supply. 

    Request a free UPS health check by calling 01246 431431 or emailing [email protected]. For more information on our preventative UPS maintenance contracts visit our UPS maintenance page 

     

     

    5 reasons why now is a good time to upgrade or replace your UPS system
  • 5 Ways a UPS System Can Support Farming Operations

    Farmers face more than their fair share of uncertainty and risk, be it climate events and weather
    conditions effecting crop yields, diseases among livestock, fluctuating prices in agriculture
    products, financial uncertainties, or policy and regulatory changes.

    One challenge that may not have been considered are unexpected power outages which can also disrupt the daily activities and lead to severe consequences for the farm, especially as farms incorporate more technology
    into their operations.

    Whilst most uncertainties are out of a farmers control, power outages can be avoided by
    installing a backup power supply to support the farm’s critical equipment which will not only help
    the farm run more smoothly but will also improve its operations and efficiency.

    1. Providing backup power
      One of the main applications of a UPS for a farm is providing backup power. Farms often
      require a constant and reliable source of power to ensure the smooth running of their
      operations. A power outage can cause major disruptions and can result in loss of productivity
      and even damage to production equipment, crops or livestock. The UPS will provide power until
      the main power source is restored, allowing the farm to continue its operations without any
      major disruptions.

    2.  Providing peak power and phase conversion
      Many new production systems like packaging and egg processing requires a 3phase electrical
      supply. This can be a challenge for farms where a 1phase supply is only available and
      upgrading the infrastructure is not practical.

      Select UPS systems can be used to provide 3phase power while running off 1phase which is
      very clever and prevents using inefficient and expensive mechanical phase converters.
      Production systems that demand high peak power can overload smaller electrical supplies. UPS
      systems can also be used to provide peak power for a period of time while still utilising a smaller
      incoming supply.

    3. Protecting sensitive farming equipment
      Farms use a wide range of equipment that is sensitive to power fluctuations and surges. These
      include computer systems, climate control systems, and irrigations systems, among many
      others. Power fluctuations and surges can cause damage to these systems, leading to costly
      repairs and downtime. A UPS can protect these sensitive systems by providing stable and
      reliable power. It will regulate the power supply, ensuring that it is clean and stable, which will
      protect the sensitive equipment and prevent any damage.

    4. Ensuring livestock safety
      Farms that have livestock require a constant and reliable source of power to ensure their safety.
      Power outages can cause disruption to climate control systems, which can result in the death of
      livestock. A UPS system can provide backup power, ensuring that the climate control systems
      are always operational, even during power outages. This will help to ensure the safety of the
      livestock and prevent illness or loss of life.

    5. Providing a clean alternative to generators
      Some farms may already have diesel generators on site without considering alternative options.Modern UPS systems can not only be a cost effective alternative but also a much more environmentally friendly alternative with no audible or air pollution.

    6. Farm shops
      Some farms have farm shops to sell produce such as milk and meat. These require constant temperature control to prevent any of it spoiling. There may also be CCTV, access control and life safety systems installed if a café is also present. These all require a backup supply of power to ensure continuity during a power failure.


    When choosing a UPS for a farm, it’s essential to consider the following factors:
    1. Power capacity: The UPS should have enough capacity to power the farm's essential
    equipment.


    2. Battery backup time: The battery backup time should be sufficient to cover the expected
    duration of power outages.


    3. Maintenance requirements: The UPS should be easy to maintain, with accessible parts
    and straightforward procedures.


    4. Scalability: The UPS should be scalable to accommodate any future expansions or
    upgrades to the farm's operations.


    Installing an uninterruptible power supply on your farm can provide numerous benefits, including
    protecting your livestock, preventing crop loss, ensuring business continuity, increasing
    equipment lifespan, and improving the quality of farm produce.

    When choosing a UPS, it's essential to consider factors like power capacity, battery backup time, maintenance
    requirements, and scalability. By investing in a UPS, you can ensure that your farm runs
    smoothly, even during unexpected power outages.


    With nearly 30 years of experience working with businesses in niche sectors, Power Control has
    the knowledge and confidence to offer advice and guidance on the correct UPS solution for any
    size and type of farming business.

    Having partnered with renowned European three phase UPS manufacturers such as Legrand and Borri SPA, and single phase manufacturer, CertaUPS, Power Control has an all-encompassing product portfolio that covers all applications across all sectors.


    Contact us for a free site survey by emailing [email protected] or call 01246 431 431.

     

    5 ways a UPS can improve farming operations
  • A Step-by-Step Guide to UPS Commissioning

    Proper commissioning of an Uninterruptible Power Supply (UPS) system is crucial to ensure its reliable operation and optimal performance. This guide outlines the step-by-step process of the key steps to commissioning a UPS system, helping you understand what to expect when an engineer commissions your UPS following installation.

     

    Step 1: Pre-Commissioning Inspection

    Objective: Verify that the physical installation meets all necessary requirements.

     

    Visual Inspection: Examine the installation site and UPS system components for any visible signs of damage or misalignment.

     

    Verify Installation Standards: Ensure that the UPS system is installed according to manufacturer specifications and industry standards.

     

    Check Environmental Conditions: Confirm that the installation environment meets the required temperature, humidity, and ventilation conditions.

     

    Step 2: Initial Power-Up

    Objective: Ensure the UPS system powers up correctly.

     

    Power Source Verification: Check that the power source is stable and within the specified voltage range.

     

    Connect to Power Source: Safely connect the UPS system to the power source.

    Initial Power-Up: Power on the UPS system and monitor for any immediate alarms or warnings.

     

    Step 3: Functional Testing

    Objective: Verify the correct operation of the UPS system components.

     

    Input and Output Voltage Checks: Measure and record the input and output voltages to ensure they are within specified ranges.

     

    Battery Checks: Test the battery voltage and charge status to confirm proper operation.

     

    Alarm and Indicator Verification: Verify that all alarms, indicators, and display panels function correctly.

     

    Step 4: System Configuration

    Objective: Configure the UPS system according to specific requirements.

     

    Set Voltage Thresholds: Configure input and output voltage thresholds to match the requirements of your equipment.

     

    Battery Charging Settings: Adjust battery charging parameters to optimise battery life and performance.

     

    Communication Setup: Set up communication protocols for monitoring and management systems, ensuring the UPS can communicate with other networked devices.

     

    Step 5: Load Testing

    Objective: Ensure the UPS system can handle the expected power demand.

     

    Simulate Load Conditions: Apply a simulated load to the UPS system to test its performance under real-world conditions.

     

    Monitor Performance: Observe the system's response to the load, checking for stable operation and correct switchover to battery power if necessary.

     

    Record Results: Document the performance metrics, noting any anomalies or areas for adjustment.

     

    Step 6: System Integration

    Objective: Confirm that the UPS system integrates seamlessly with your existing infrastructure.

     

    Compatibility Checks: Ensure the UPS system is compatible with other power and IT systems in your setup.

     

    Integration Testing: Test the interaction between the UPS and connected devices, ensuring seamless operation.

     

    Adjustments: Make any necessary adjustments to settings or configurations based on integration test results.

     

    Step 7: Documentation and Training

    Objective: Provide comprehensive documentation and training for ongoing operation and maintenance.

     

    Documentation: Prepare detailed documentation of the system configuration, test results, and any adjustments made during commissioning.

     

    User Training: Provide training for your team on how to operate and maintain the UPS system, including responding to alarms and performing regular checks.

     

    Maintenance Plan: Develop a maintenance schedule to ensure ongoing optimal performance and longevity of the UPS system.

     

    Step 8: Final Verification and Handover

    Objective: Complete the commissioning process with a final verification and formal handover.

     

    Final Inspection: Conduct a final inspection to ensure all components and configurations are correct.

     

    Client Walkthrough: Walk through the system operation and features with the client, addressing any questions or concerns.

     

    Formal Handover: Complete the commissioning process with a formal handover, providing all documentation and confirming that the system is fully operational.

     

    Conclusion

    Following this step-by-step guide ensures that your UPS system is commissioned accurately and efficiently, providing reliable power protection for your business. At Power Control, our experienced engineers are dedicated to delivering comprehensive commissioning services that guarantee the optimal performance of your UPS system.

     

    For more information on our UPS commissioning services, visit our UPS Installation & Commissioning page. Trust Power Control to ensure your power protection system is ready to perform from day one.

     

    Call us at 01246 431431 or email [email protected] to schedule a consultation today.

     

    Ensure your business remains operational with professional UPS commissioning from Power Control.

    A Step-by-Step Guide to UPS Commissioning
  • Silicon Carbide (SiC) – The Future of Efficient UPS Systems

    As the demand for more efficient, reliable, and sustainable power solutions continues to rise, the limitations of traditional silicon-based semiconductors are becoming increasingly evident. Enter Silicon Carbide (SiC), an advanced material that is revolutionising power electronic such as UPS, offering significant advantages over conventional silicon.

    Silicon (Si) has long been the industry standard for semiconductor technology, particularly in power applications. However, as efficiency and performance demands increase, Si-based power electronics face fundamental material limitations, including lower thermal conductivity, higher switching losses, and limited high-temperature performance. Silicon Carbide (SiC), on the other hand, is a wide-bandgap semiconductor that overcomes these limitations, offering remarkable improvements in efficiency, power density, and reliability.

     

    Superior Efficiency


    One of the key benefits of SiC is its higher efficiency. SiC has a wider bandgap (3.26 eV compared to silicon’s 1.12 eV), which means it can operate at significantly higher voltages with lower conduction and switching losses. This translates into greater energy efficiency, reducing wasted power and heat dissipation.

     

    Better Thermal Conductivity


    Additionally, with three times the thermal conductivity of silicon, SiC components can handle higher temperatures without degradation. This allows for reduced cooling requirements, smaller heat sinks, and overall, more compact system designs.

    Enhanced Power Density


    SiC-based devices exhibit much faster switching capabilities compared to silicon, reducing switching losses and enabling higher frequency operation. This leads to smaller passive components, enhancing power density and system efficiency. 

     

    More Robust


    Furthermore, SiC’s robust material properties make it far more resistant to extreme conditions, ensuring a longer lifespan and increased reliability in demanding applications, including industrial power supplies, electric vehicle charging, and renewable energy systems.

    One of the most critical applications of SiC technology is in Uninterruptible Power Supply (UPS) systems. Modern UPS systems demand exceptional efficiency to reduce energy waste and operational costs. By integrating SiC components, UPS manufacturers are now able to achieve unprecedented levels of performance. 

    A prime example of Silicon Carbide’s game-changing impact in UPS technology is the Legrand Keor FLEX. This cutting-edge modular UPS system incorporates SiC technology to deliver a groundbreaking 98.4% online double conversion efficiency, a level far superior to any other UPS on the market.

    The Legrand Keor FLEX utilises SiC-based power conversion technology to achieve maximum efficiency. It offers modular scalability from 1.2MW per unit, parallelable up to 4 units to achieve up to 4.8MW, providing flexibility for various power demands. Thanks to the high thermal conductivity and efficiency of SiC components, the UPS system has a compact footprint with reduced cooling requirements. Optimised for critical applications in data centres, including AI data centres, the Legrand Keor FLEX is designed to provide reliable and sustainable power backup.

     

    Why SiC-Based UPS Systems Are Superior

     

    UPS systems that leverage Silicon Carbide technology offer several significant advantages over traditional silicon-based models. They achieve higher efficiency, with the Legrand Keor FLEX boasting a market-leading 98.4% online double conversion efficiency. This minimises power losses, reducing energy waste and lowering operational costs.

    SiC-based UPS systems also exhibit lower power losses, meaning less energy is dissipated as heat. As a result, these systems have superior thermal management, reducing the need for complex and bulky cooling mechanisms. This leads to a more compact and lightweight design, saving valuable space in critical environments such as data centres and industrial facilities.

    Another key benefit is the faster switching speeds enabled by SiC technology, which improves power conversion efficiency and system responsiveness. Additionally, the increased reliability and longevity of SiC components ensure long-term performance, even in demanding conditions. These advantages make SiC-based UPS solutions ideal for critical applications where power stability, efficiency, and sustainability are paramount.

    By leveraging SiC technology, the Legrand Keor FLEX not only lowers energy consumption and operating costs but also enhances reliability and sustainability, making it an ideal choice for data centres looking to future-proof their power infrastructure.

    Silicon Carbide is reshaping the landscape of power electronics, enabling superior efficiency, performance, and sustainability across multiple industries. As businesses strive to reduce energy waste and carbon footprints, adopting SiC-based solutions like the Legrand Keor FLEX UPS is a smart investment in long-term energy efficiency and resilience.

    Explore the Legrand Keor FLEX and discover how Silicon Carbide technology can revolutionise your power backup strategy: Legrand Keor FLEX.

     

    Silicon Carbide (SiC) – The Future of Efficient UPS Systems